I recently got my Line 6 POD HD500 and I'm using it with a Morley Optical Volume and a Line 6 DL-4. Either ways, I haven't been able to find a pedal board locally (Malaysia) that can fit these pedals and my power supplies, etc.

So, I was thinking about converting one of my guitar hardcases into a pedalboard. Has anyone done this before? Any tips and pointers?
It rules guitarists with an iron fist. It is their mistress, and it is their haunted soul....Kingdoms (of tone) rise and fall and bend to its will. It is the siren. It is the dryad. It is the beautiful cruelty. It is delay.
get a few scraps of wood, and build one. It will literaly take you 10 min to build it, then you wont be wrecking a guitar case.

I have seen people use old hard-shell suit-cases for carring and storage, but they never leve the pedals in while playing.
2002 PRS CE22
2013 G&L ASAT Deluxe
2009 Epiphone G-400 (SH-4)
Marshall JCM2000 DSL100
Krank 1980 Jr 20watt
Krank Rev 4x12 (eminence V12)
GFS Greenie/Digitech Bad Monkey
Morley Bad Horsie 2
MXR Smart Gate