What did they do to the AC30 that they didn't do to the AC15? Any way to mod the 15 to get it to sound like or at least close to sounding like a 30 (besides the volume)?
I think they are basically the same amp, but the ac30 can handle more power and puts out some more volume.
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Not really. The 30 has a tube rectifier while the 15 has a silicon rectifier. Also the 30 has other features like a brilliance switch, tone cut, dwell switch and a few other things that give it a different sound.
You could mod it by selling it to someone else and buying an AC30.

Someone had to say it.
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Didn't Kerry King use MGs at some point?

I think he just endorses them because he likes sacks of money
Well yeah. I know how to make something quieter. But that's not what I'm looking for. I want to make the lighter, quieter 15 sound like a 30. I guess some of us mod because we have to and some of us mod just for the hell of it. I would be the latter.